
LXLZ Note: This Product Provides Solutions for Parameter Customization And Application.
DC Power Line Noise Filter DIN Rail 24V 48V Suppressor
If you’ve ever dealt with unexplained equipment resets, sensor errors, or communication glitches in a DC-powered system, there’s a good chance conducted EMI on the power line is the culprit. This filter sits between your DC power supply and the load, quietly cutting out the high-frequency noise before it causes real problems.
The CW4L2-S002 series is built for industrial and commercial DC power lines running at 12V, 24V, or 48VDC — the voltage ranges that show up everywhere in automation panels, telecom racks, EV charging auxiliary circuits, solar inverters, and industrial control cabinets.
Key Specifications at a Glance
| Parameter | Details |
|---|---|
| Model | CW4L2-10A-S(002) / CW4L2-S002 Series |
| Filter Type | Single-Phase DC Power Line EMI Filter |
| Rated Voltage | 12V / 24V / 48V DC |
| Current Range | 1A – 30A (multiple variants available) |
| Frequency | 50 – 60 Hz base; suppression effective into MHz range |
| Terminal Type | Euro-style screw terminal block (plug-in, green connector) |
| Mounting | Panel mount with flange / DIN rail compatible |
| Certifications | CE marked, RoHS compliant |
| Connection | Input: +Gray / −Green → Output: LOAD side marked |
| Brand | LXLZ— manufactured in Shenzhen, China |
What You’re Looking At in the Image
From the product photo, a few things stand out that matter to engineers and procurement teams:
- Compact molded housing — solid ABS enclosure, clearly not a flimsy unit. The four corner mounting holes give you flexibility in panel placement.
- Green plug-in Euro terminal blocks on both input and output sides — this is the screw-clamp style preferred in European-standard control cabinets. Tool-free plug removal means faster field replacement.
- Clear label markings — polarity is labeled directly on the case (meaning +Gray/−Green wire convention). Reduces wiring errors during installation.
- CE and RoHS markings printed on the label — not stickered on after the fact. This matters when your customer or end-user needs documentation for compliance audits.
- Compact footprint — small enough to fit inside a crowded DIN rail enclosure without taking up a full module slot.
Who This Is Built For
This isn’t a consumer product. The people buying this in volume are:
- Automation system integrators building panels for factory equipment, where SMPS switching noise needs to be suppressed before it hits PLCs or HMI units
- Telecom and data center equipment manufacturers running 48VDC bus systems
- Solar/PV system OEMs dealing with inverter-generated noise on DC distribution lines
- EV charging infrastructure builders where auxiliary 12V/24V circuits run alongside high-power lines and pick up conducted interference
- Industrial machine builders exporting to EU markets who need CE-compliant EMC solutions already baked into the BOM
- Control panel manufacturers who spec a filter on every DC power input as standard practice
If you’re building equipment that has to pass EMC testing (EN 55032, CISPR standards) or if your customers are complaining about interference issues in the field, this is the kind of component that solves the problem at the source.
Why the Euro Terminal Style Matters
A lot of DC filters on the market use wire leads or fixed screw terminals. The plug-in Euro terminal block on this unit is a deliberate design choice for panel builders:
- You can wire the connector off the machine, then plug it in — cleaner installation, especially in tight enclosures
- Replaceable in the field without cutting wires or rewiring
- Accepts standard wire gauges used in European-spec control panels
- Complies with the wiring practices expected in CE-marked machine builds
This detail alone makes it the preferred choice over lead-wire filters for any integrator building to IEC or EU machine directive standards.
Current Range Selection — Getting It Right
The series covers 1A through 30A, which means you’re not buying a one-size-fits-all part that’s oversized for your application (oversized filters can actually reduce effectiveness at lower currents).
Practical guidance from field experience:
| Application Example | Recommended Current Rating |
|---|---|
| PLC CPU module, 24VDC | 3A – 6A |
| HMI panel + peripheral I/O | 6A – 10A |
| 48V telecom rectifier output | 10A – 20A |
| Motor drive auxiliary supply | 10A – 20A |
| Multiple loads, shared 24V rail | 20A – 30A |
Best practice: Rate the filter at 125% of your actual maximum load current. Don’t run it at the edge of its rating continuously — thermal buildup over years will degrade filter components faster than you want.
EMI Suppression — What’s Actually Happening Inside
The filter uses a combination of common-mode chokes and X/Y capacitors configured for DC line use. Unlike AC line filters, DC filters have to handle asymmetric noise suppression without the benefit of a neutral reference — which is why not every AC filter works on DC lines.
This unit is specifically designed for DC:
- Suppresses conducted emissions traveling back toward the power supply
- Attenuates differential-mode and common-mode noise generated by switching loads
- Effective suppression from roughly 150kHz into the MHz range — exactly where SMPS-generated switching harmonics land
Manufacturing Advantage — Why Source From Us Directly
As the manufacturer (not a trading company), here’s what that means for your procurement:
- No middleman markup — you’re buying at factory price
- Custom current ratings and voltage specs available for OEM/ODM orders
- Label customization available for your brand (white-label / private label)
- Consistent batch quality — same production line, same QC process every run
- Lead time flexibility — we control our own production schedule
- MOQ negotiable for new customers — we understand you need to qualify components before committing to volume
- Full documentation available: CE Declaration of Conformity, test reports, RoHS material certificates — ready for your compliance team
FAQs
Can this filter be used on both 24VDC and 48VDC systems, or do I need separate SKUs?
Yes — the CW4L2-S002 series is rated for 12V, 24V, and 48VDC within the same unit. You don’t need separate part numbers for different voltages in this range, which simplifies your BOM and spares inventory. Just match the current rating to your load.
Is this filter truly rated for DC, or is it an AC filter being re-labeled?
It’s designed specifically for DC power lines. AC-rated filters often use capacitor configurations that are unsuitable for DC (Y-capacitors tied to ground can cause leakage current issues, and some X-cap configurations behave differently without AC zero-crossing). This unit’s internal design accounts for DC operating conditions. CE certification applies to the DC use case.
What are the actual attenuation figures? Do you have insertion loss curves?
We can provide insertion loss data per IEC 60939 test methodology for qualified customers. Typical performance shows 30–50dB attenuation in the 150kHz–30MHz range depending on source/load impedance conditions. Contact us with your specific frequency range of concern and we’ll share the relevant test data.
What’s the expected service life, and are there any maintenance requirements?
Under normal operating conditions (within rated current, ambient temperature ≤40°C, no condensation), expect a service life of 10+ years. There are no moving parts or consumables. The main aging factor is capacitor degradation over time in high-temperature environments — keep the filter away from heat sources in the enclosure and you’ll have no issues. No periodic maintenance is required.
Ready to get a quote or request samples? Send us your rated voltage, current requirement, and monthly volume — we’ll come back with pricing within 24 hours.
