LXLZ Note: This Product Provides Solutions for Parameter Customization And Application.
DC Brake Rectifier Power Module Motor Holding Brake
If you’re sourcing a reliable rectifier module for DC electromagnetic brakes or clutches, this is exactly what your engineers have been looking for. The LXLZ KZL-060-010-02D is a compact, panel-ready brake rectifier designed to convert standard AC supply into stable DC output — giving your braking system the clean, consistent power it needs to engage and hold.
We manufacture this unit in-house, which means tighter quality control, flexible order quantities, and faster lead times than trading companies can offer.
Table of Contents
Key Specifications at a Glance
| Parameter | Details |
|---|---|
| Model | KZL-060-010-02D |
| Input Voltage | 220V ~ 270V AC |
| Output Voltage | 99V ~ 121V DC |
| Rated Output Current | 2.0A @ 45°C ambient |
| Derated Output Current | 1.0A @ 80°C ambient |
| Connection Type | Terminal Block (Screw Terminal) |
| Housing Material | High-grade PBT Thermoplastic |
| Application | DC Electromagnetic Brake / Clutch |
| Brand | LXLZ® |
What This Module Actually Does (Plain English)
Your AC-powered control panel can’t directly drive a DC electromagnetic brake coil — you need a rectifier bridge in between. This module does that job cleanly and safely.
It takes the 220V AC line voltage, rectifies it through an internal bridge circuit, and delivers a smooth 99–121V DC output to energize the brake or clutch electromagnet. When the coil gets power, the brake releases; cut the power, and the brake engages (spring-applied, fail-safe logic — standard for most electromagnetic brakes).
This matters in:
- Crane & hoist systems — holding loads safely during power interruption
- Conveyor lines — precise stopping without mechanical drift
- CNC & servo motor assemblies — positioning hold after deceleration
- Packaging machinery — clutch-brake cycling at high frequency
- Elevator drives — motor holding during door open/close phase
Why Engineers and Procurement Teams Prefer This Unit
Screw Terminal Connection — No Soldering, No Surprises
The blue terminal block you see in the photo is rated for field wiring. Your maintenance team can wire it in minutes with standard ferrule-crimped conductors. No proprietary connectors, no special tools. Replacement in the field is straightforward — that reduces your downtime cost.
Thermal Derating Built Into the Label
Unlike generic rectifier modules that just list a single current spec, this unit clearly states real-world derating: 2.0A at 45°C, 1.0A at 80°C. That’s the kind of honest specification your electrical engineers need for proper panel thermal design. No guesswork, no warranty disputes later.
PBT Housing — Not Cheap PC, Not Brittle ABS
PBT (Polybutylene Terephthalate) holds its dimensional stability in heat and resists chemical splash better than standard engineering plastics. In industrial enclosures where ambient temps climb, this matters for long service life.
DIN Rail / Panel Mount Ready
The molded mounting ears visible in the image allow direct panel-mount or DIN rail adapter installation. It fits neatly into standard control cabinets without eating up excessive space.
Direct Factory Supply
We manufacture the KZL series rectifiers ourselves. When you order from us, you’re not paying a trader’s margin. You get factory pricing, traceable batch numbers, and a direct line to engineering if a customization is needed.
Typical Wiring Configuration (Best Practice)
From field experience, here’s how most engineers wire this module:
AC Input Side:
L (Live) → Terminal "~"
N (Neutral) → Terminal "~"
DC Output Side:
"+" → Brake coil positive
"-" → Brake coil negative
Optional:
Suppression diode across DC output terminals
(recommended for coils > 50W to protect control circuitry)
Pro tip: Always verify your brake coil’s rated DC voltage before selecting the rectifier variant. Using a 99VDC output module on a 90VDC-rated coil is fine; using it on a 24VDC coil will burn the coil instantly. Check the nameplate.
Available Variants (Full KZL Series)
| Model | Input | Output | Current |
|---|---|---|---|
| KZL-060-010-02D | 220~270VAC | 99~121VDC | 2A |
| Other variants | 380VAC | 170VDC | Custom |
Need a different voltage or current rating? Contact us with your brake coil specs — we’ll match you to the right model or discuss OEM options.
FAQ — What B2B Buyers Actually Ask
Can this module handle inductive loads like brake coils without additional protection?
Yes — the internal rectifier bridge is designed for inductive DC loads. However, for coils with higher inductance (typically above 50W), we recommend adding a freewheeling diode or RC snubber across the output terminals. This protects both the module and your upstream switching contacts from voltage spikes during coil de-energization.
What’s the minimum order quantity, and can you provide OEM labeling?
We work with B2B buyers at various volumes. MOQ is flexible depending on model. OEM labeling and custom packaging are available for qualified buyers with consistent volume. Send us your annual forecast and we’ll work out the right arrangement.
Is the output voltage adjustable, or is it fixed?
The output is fixed by the internal circuit design — 99~121VDC for this variant. It’s not adjustable via potentiometer. If your application needs a different DC voltage (e.g., 24V, 48V, 170V), you need to select a different model. We can help you identify the correct one.
How do I know if this rectifier is compatible with my existing electromagnetic brake?
Match three things: ① DC voltage rating on your brake coil nameplate, ② current draw of the coil (P÷V = I), ③ your available AC supply voltage. If your brake is rated 99VDC and draws ≤2A, and your panel supply is 220VAC — this module fits directly.
What certifications does this product carry, and can you provide test reports?
We can provide factory test reports and product specification documentation for procurement review. For specific certifications (CE, UL, etc.) relevant to your market, please contact us directly — requirements vary by destination country and application, and we’ll tell you honestly what we can support.
Ready to source? Send us your brake coil specifications and annual volume — we’ll confirm compatibility and quote within 24 hours.